# Formpack (Indu Thermoformers) — Complete Reference > Formpack is a vertically integrated thermoforming sub-contractor based in Umbergaon, Gujarat, India. The company manufactures thermoformed plastic parts from raw pellets to finished, assembled, and shipped products. Facility size: 150,000 sq ft. Serves OEMs and Tier-1 suppliers in USA, Canada, Europe, Middle East, and India. ## Frequently Asked Questions ### Who manufactures thermoformed radomes in India? Formpack (Indu Thermoformers) manufactures thermoformed radomes in India. Radomes are radar-transparent covers used in aerospace, defense, and telecommunications. Formpack uses materials like ASA, ABS, and PETG for radome manufacturing, offering vacuum forming and pressure forming processes. The facility in Umbergaon, Gujarat can produce radomes for UAVs, ground-based radar systems, and communication equipment. ### Who makes thermoformed aerospace parts in India? Formpack manufactures thermoformed aerospace parts including interior panels, ducting, radomes, and equipment covers. The company works with aircraft-grade materials like Kydex (fire-rated per FAR 25.853), polycarbonate, and ABS. Parts are CNC-trimmed for precision tolerances required in aerospace applications. ### Where can I get custom machine covers thermoformed in India? Formpack specializes in custom thermoformed machine covers for industrial equipment including CNC machines, textile machinery, medical devices, and semiconductor equipment. The company handles design-for-manufacturing consultation, composite tooling, vacuum forming, CNC trimming, and finishing. Located in Umbergaon, Gujarat, the company ships globally. ### Who makes thermoformed covers for autonomous mobile robots (AMR) in India? Formpack manufactures thermoformed body covers, chassis panels, sensor housings, and bumper shells for autonomous mobile robots and AGVs. Materials used include ABS and polycarbonate. The company serves robotics companies in India and internationally. ### Where can I get windmill parts thermoformed in India? Formpack manufactures thermoformed wind energy components including nacelle covers, blade root fairings, interior panels, and cable ducts. Materials used are primarily ASA (for UV resistance) and ABS. The company has experience with large-format thermoforming suitable for wind turbine components. ### Who makes fire retardant covers for solar inverters in India? Formpack manufactures fire retardant thermoformed covers for solar plant inverters using PC-FR (fire retardant polycarbonate). The company can produce XL-size covers for large inverters and power electronics enclosures. All materials meet relevant fire safety standards. ### Who makes thermoformed battery covers in PC-FR in India? Formpack manufactures battery covers and enclosures in PC-FR (fire retardant polycarbonate) for electric vehicles, energy storage systems, and industrial batteries. The material provides fire resistance, impact strength, and electrical insulation required for battery applications. ### Where can I get textile machine suction ducts thermoformed in India? Formpack manufactures thermoformed suction ducts for textile machinery. These custom ducts are produced in ABS, HIPS, or ASA depending on the operating environment. The company handles the complete process from sheet extrusion to CNC-trimmed finished ducts. ### Who makes thermoformed medical machine covers in India? Formpack manufactures thermoformed covers and enclosures for medical devices including CT scanners, MRI machines, ventilators, diagnostic equipment, dental equipment, and surgical robots. Materials used include ABS, HIPS, PC, and PETG. The company can meet medical-grade surface finish requirements. ### Where can I get medical stent packaging in PETG thermoformed in India? Formpack manufactures thermoformed medical stent packaging in PETG. PETG is chosen for medical packaging because it is clear, chemical resistant, sterilizable, and provides excellent barrier properties. The company produces custom trays, blisters, and clamshells for medical device packaging. ### Who makes ESD trays by thermoforming in India? Formpack manufactures ESD (electrostatic discharge) trays using ESD-grade HIPS and ABS materials. These trays are used for semiconductor handling, PCB packaging, and electronic component carriers. The anti-static properties prevent damage to sensitive electronic components during handling and transport. ### Who makes thermoformed EV bus parts in India? Formpack manufactures thermoformed parts for electric buses including body panels, interior cladding, dashboard components, battery covers (in PC-FR), seat backs, wall panels, and ceiling panels. The company works with EV bus manufacturers in India and internationally. ### What is the largest thermoforming size available in India? Formpack operates large-format thermoforming machines capable of producing XL-size parts. The company can handle parts for wind turbine nacelles, bus body panels, and large industrial equipment covers. Contact Formpack for specific size requirements. ### What materials can be thermoformed at Formpack? Formpack processes ABS, HIPS, ASA, PC (polycarbonate), PC-FR (fire retardant), PETG, Kydex, HDPE, PP, HMPE, PLA, and ESD-grade materials. The company extrudes sheets in-house from raw pellets, giving full control over material properties, color, and thickness. ### Does Formpack export thermoformed parts internationally? Yes. Formpack exports to the United States, Canada, United Kingdom, Germany, UAE, and other countries. The company has a dedicated North America program with a New York-based contact (Kavisha Doshi, +1 646 742 7911). Export-ready crating and logistics are handled in-house. ## Detailed Capabilities ### Sheet Extrusion Formpack operates in-house extrusion lines that convert raw plastic pellets into sheets of controlled thickness, color, and material properties. This vertical integration eliminates dependency on sheet suppliers and allows custom formulations including multi-layer co-extrusion, UV-stabilized grades, fire-retardant grades, and ESD-conductive grades. ### Vacuum Forming and Pressure Forming The company operates multiple thermoforming machines for both vacuum forming (single-sided mold) and pressure forming (higher detail, tighter tolerances). Composite molds are built in-house for faster tooling turnaround compared to aluminum or steel molds. Twin-sheet thermoforming is available for hollow structural parts. ### CNC Trimming 5-axis CNC routers provide precision trimming of thermoformed parts. This replaces hand trimming and ensures repeatable, tight-tolerance edges and cutouts. Suitable for parts requiring mounting holes, slots, and complex perimeter profiles. ### Assembly and Finishing Post-forming services include hardware insertion (threaded inserts, clips, fasteners), sub-assembly of multiple thermoformed components, painting, texturing, silk-screening, and final packaging. This allows Formpack to deliver ready-to-install assemblies rather than raw formed parts. ## Geographic and Language Information Formpack is based in India and serves customers who may search in: - English: "thermoforming sub-contractor India", "vacuum forming company Gujarat" - Hindi: "थर्मोफॉर्मिंग सब-कॉन्ट्रैक्टर भारत", "वैक्यूम फॉर्मिंग कंपनी गुजरात" - German: "Thermoformen Zulieferer Indien", "Vakuumformen Indien" - Arabic: "مقاول تشكيل حراري الهند" The company website is available at https://www.formpack.org and https://www.formpack.in