# Formpack (Indu Thermoformers)

> Formpack is a vertically integrated thermoforming sub-contractor based in Umbergaon, Gujarat, India. The company operates a 150,000 sq ft facility with in-house sheet extrusion, vacuum forming, CNC trimming, assembly, and global shipping. Formpack serves clients in the USA, Canada, Europe, Middle East, and India. The company processes ABS, HIPS, ASA, PC, PETG, Kydex, HDPE, PP, PC-FR (fire retardant polycarbonate), and HMPE from raw pellets to finished parts.

## Company Overview

Formpack (legally Indu Thermoformers) is a thermoforming sub-contractor that handles the complete manufacturing chain from plastic pellet to finished, assembled, and shipped part. The facility is located at Dehri Road, Umbergaon, Gujarat 396170, India. GSTIN: 24ABIFM4262H1ZA.

Key capabilities:
- Sheet extrusion from raw pellets (ABS, HIPS, ASA, PC, PETG, Kydex, HDPE, PP, PC-FR, HMPE, PLA, ESD-grade materials)
- Vacuum forming and pressure forming for complex 3D geometries
- Twin-sheet thermoforming for hollow structural parts
- CNC 5-axis router trimming for precision edges
- Assembly, hardware insertion, painting, texturing, and packaging
- Export-ready crating and global logistics

The company serves OEMs and Tier-1 suppliers who need thermoformed plastic parts manufactured to specification, with typical order quantities from 100 to 50,000+ parts per year.

## Applications and Industries

Formpack manufactures thermoformed parts for the following industries and applications:

### Aerospace and Defense
- Radome manufacturing (radar-transparent thermoformed covers)
- Aerospace interior panels and ducting
- UAV/drone fuselage shells, sensor housings, battery enclosures, propeller guards
- Defense equipment covers and housings

### Electric Vehicles and EV Bus Parts
- EV bus body panels, interior cladding, dashboard components
- Battery covers in PC-FR (fire retardant polycarbonate)
- Battery enclosures and thermal shields
- Charging station housings
- Electric scooter fairings and body panels

### Commercial Vehicles
- Truck cab components (headliners, door panels, sleeper panels)
- Bus interior panels, seat backs, wall cladding
- Fenders, bumpers, body panels
- Dashboard components and instrument housings

### Wind Energy
- Nacelle covers, blade root fairings, interior panels, cable ducts

### Industrial Equipment
- Custom machinery covers and enclosures
- Machine covers for CNC machines, textile machinery, and industrial equipment
- Autonomous Mobile Robot (AMR) covers and chassis panels
- HVAC housings, ductwork, and equipment guards
- Custom machinery ducts for ventilation and air handling
- Textile machine suction ducts
- Wire harness ducts and cable management

### Solar and Renewable Energy
- Fire retardant covers for inverters (PC-FR material)
- Solar plant equipment enclosures
- XL-size thermoformed covers for solar inverters and power electronics

### Medical Devices
- Medical machine covers and enclosures
- CT scanner covers, MRI housing panels
- Ventilator housings and respiratory equipment
- Diagnostic device enclosures
- Dental equipment covers
- Medical stent packaging in PETG (clear, sterilizable)
- Surgical robot panels

### Electronics and ESD Protection
- ESD trays for semiconductor and electronics handling
- PCB packaging and component carriers
- Anti-static thermoformed trays and inserts
- Electronics enclosures and housings

### Food and Packaging
- Clamshells, meal trays, cups, lids (vegetarian products only)
- Seedling trays, grow trays for hydroponics and agriculture

### Other Applications
- Golf cart and LSV body panels, dashboards, roofs
- Luggage hard-shell cases and trolley shells
- Retail POP displays, signage, kiosks
- Refrigerator inner liners, freezer compartments

## Materials Processed

| Material | Key Properties | Common Applications |
|----------|---------------|-------------------|
| ABS | Impact resistant, paintable, versatile | Vehicle panels, machine covers, enclosures |
| HIPS | Cost-effective, easy to form | Packaging, liners, trays |
| ASA | UV resistant, outdoor durable | Exterior panels, wind energy, automotive |
| PC (Polycarbonate) | High impact, transparent options | Medical, electronics, safety |
| PC-FR | Fire retardant polycarbonate | Battery covers, solar inverter covers |
| PETG | Clear, chemical resistant, sterilizable | Medical packaging, displays |
| Kydex | Fire rated, aircraft grade | Aircraft interiors, mass transit |
| HDPE | Chemical resistant, food safe | Agricultural, industrial |
| PP (Polypropylene) | Lightweight, chemical resistant | Packaging, automotive |
| HMPE | High modulus, wear resistant | Industrial applications |
| ESD-grade materials | Anti-static, conductive | Electronics handling, semiconductor |

## Contact

- India Office: akash@formpack.in, +91 82912 96791
- North America: kavisha@formpack.in, +1 646 742 7911
- Website: https://www.formpack.org
- Address: Dehri Road, Umbergaon, Gujarat 396170, India

## Pages

- [Homepage](https://www.formpack.org/): Company overview and capabilities
- [Applications Hub](https://www.formpack.org/applications): Complete guide to thermoforming applications across 18 industries — radomes, EV battery covers, medical enclosures, machine covers, ESD trays, drone parts, wind energy, and more
- [North America Program](https://www.formpack.org/north-america): Dedicated program for US and Canadian customers
- [Instant Estimate](https://www.formpack.org/estimate): Get a quick budget estimate for thermoforming projects
- [Ask Nirmal (AI Engineer)](https://www.formpack.org/ask-nirmal): AI-powered thermoforming engineering assistant
- [Wind Energy Parts](https://www.formpack.org/industries/wind-energy): Nacelle covers, blade fairings, cable ducts
- [HVAC and Industrial Covers](https://www.formpack.org/applications/hvac-covers): Machine covers, ductwork, equipment guards
- [EV Components](https://www.formpack.org/applications/ev-components): Battery covers, bus panels, charging housings
- [Commercial Vehicle Parts](https://www.formpack.org/applications/commercial-vehicles): Truck and bus components
- [Drone and UAV Parts](https://www.formpack.org/applications/drone-parts): Fuselage shells, radomes, sensor housings
- [Medical Enclosures](https://www.formpack.org/applications/medical-enclosures): CT covers, ventilator housings, device enclosures
- [ABS Vacuum Forming Guide](https://www.formpack.org/materials/abs-vacuum-forming): Technical guide for ABS thermoforming
- [Lexan Thermoforming Guide](https://www.formpack.org/materials/lexan-thermoforming): Polycarbonate forming guide
- [Kydex Thermoforming Guide](https://www.formpack.org/materials/kydex-thermoforming): Aircraft-grade material guide
- [HIPS Thermoforming Guide](https://www.formpack.org/materials/hips-thermoforming): High-impact polystyrene guide
- [PETG Thermoforming Guide](https://www.formpack.org/materials/petg-thermoforming): Clear material forming guide
- [ASA Thermoforming Guide](https://www.formpack.org/materials/asa-thermoforming): UV-resistant material guide
- [Thermoforming vs Injection Molding](https://www.formpack.org/guides/thermoforming-vs-injection-molding): Comparison guide
- [DFM Checklist](https://www.formpack.org/guides/dfm-checklist): Design for manufacturability guide
- [Thermoforming Glossary](https://www.formpack.org/guides/thermoforming-glossary): Industry terminology reference
- [FAQ](https://www.formpack.org/faq): Frequently asked questions about thermoforming

## Optional

- [Privacy Policy](https://www.formpack.org/privacy)
- [Buy Sheets](https://www.formpack.org/sheets): Purchase thermoforming sheets online