Material Guide

PETG
Thermoforming.

Crystal-clear, virtually unbreakable, and fully recyclable. PETG (Glycol-Modified Polyethylene Terephthalate) is the clear material of choice when you need transparency without the brittleness of acrylic or the cost of polycarbonate. FDA compliant, BPA-free, and the most widely recycled clear plastic on earth.

90%+

Light Transmission

0.5–6mm

Sheet Thickness Range

#1 PET

Recycling Code

FDA

Food-Contact Compliant

Why Choose PETG

6 Reasons Engineers
Specify PETG for Thermoforming.

PETG sits at the intersection of clarity, toughness, and sustainability — making it the fastest-growing clear material in thermoforming.

Crystal-Clear Transparency

PETG offers 90%+ light transmission — rivaling glass and acrylic. Unlike polycarbonate, it doesn't yellow over time. Unlike acrylic, it doesn't crack on impact. PETG is the sweet spot for clear thermoformed parts.

Superior Impact Resistance

PETG is virtually unbreakable under normal conditions. It absorbs impacts without cracking, chipping, or stress whitening — a critical advantage over acrylic (PMMA) which shatters on impact.

Chemical & Stain Resistance

PETG resists a wide range of chemicals, cleaning agents, and disinfectants. In medical and food environments, this means aggressive cleaning protocols without material degradation.

Fully Recyclable (PET #1)

PETG is part of the PET family — the most widely recycled plastic worldwide. It carries the #1 recycling code, making it the most sustainability-friendly clear thermoforming material available.

Excellent Thermoformability

PETG has a wide processing window and forms without stress whitening — a problem that plagues other clear materials. Deep draws, sharp details, and complex geometries all form cleanly.

Cost-Effective vs PC & Acrylic

PETG costs significantly less than polycarbonate (Lexan) and is more forgiving to form than acrylic. For applications that don't require PC's extreme heat resistance, PETG delivers comparable clarity at lower cost.

PETG Grade Selection

Available PETG Grades
for Every Application.

From crystal-clear standard grades to anti-fog and UV-stabilized specialty grades — we source and form the right PETG for your application.

GradeKey PropertiesApplicationsMax TempThickness
PETG Clear (Standard)Crystal-clear transparency, excellent impact resistance, no stress whitening, easy to formDisplay covers, machine guards, POP displays, medical packaging, sneeze guardsUp to 70°C1–6mm
PETG FDA Food-ContactFDA 21 CFR 177.1315 compliant, BPA-free, no taste or odor transfer, recyclableFood packaging, bakery displays, produce containers, beverage dispensers, food traysUp to 65°C0.5–4mm
PETG Anti-FogPermanent anti-fog coating, maintains clarity in refrigerated environments, food-safeRefrigerated display covers, deli cases, cold-chain packaging, salad bar guardsUp to 65°C0.5–3mm
PETG UV-StabilizedUV absorbers prevent yellowing and degradation, maintains clarity outdoorsOutdoor signage, skylights, greenhouse panels, exterior display coversUp to 70°C1.5–6mm
PETG Colored / TintedThrough-body color or tint, maintains translucency, scratch-resistant surfaceArchitectural panels, decorative displays, lighting diffusers, branded retail fixturesUp to 70°C1–6mm

PETG Applications

What Can You Make
with Thermoformed PETG?

From retail displays to medical packaging — PETG is the clear material of choice when transparency, toughness, and food safety are all required.

Point-of-Purchase Displays

Crystal-clear PETG showcases products beautifully. No yellowing, no stress whitening during forming, and superior impact resistance compared to acrylic. The material of choice for premium retail environments.

Crystal clearImpact resistantNo yellowing

Medical & Pharmaceutical Packaging

PETG is the standard for medical device packaging, blister packs, and pharmaceutical trays. Sterilizable, chemically resistant, and provides clear visibility of contents for inspection.

SterilizableChemical resistantClear visibility

Food Packaging & Displays

FDA-compliant PETG for bakery displays, produce containers, deli cases, and food service trays. Anti-fog grades maintain clarity in refrigerated environments.

FDA compliantAnti-fog optionsBPA-free

Machine Guards & Safety Shields

PETG machine guards combine the clarity of acrylic with the impact resistance of polycarbonate — at a lower cost than either. Ideal for CNC enclosures, robot cells, and factory safety barriers.

Impact proofOptically clearCost-effective

Lighting & Diffuser Panels

PETG's excellent light transmission and formability make it ideal for lighting covers, diffuser panels, and decorative luminaires. Tinted grades create ambient effects.

90%+ transmissionFormableTintable

Signage & Outdoor Displays

UV-stabilized PETG maintains clarity and color for years in outdoor applications. Lighter and more impact-resistant than glass, easier to form than acrylic.

UV stableLightweightWeather resistant

Agricultural Drone Housings

Chemical-resistant PETG housings for agricultural drone spray tanks and sensor enclosures. Withstands exposure to fertilizers, pesticides, and cleaning agents without crazing or clouding.

Chemical resistantLightweightClear options

Clear Material Comparison

PETG vs Polycarbonate
vs Acrylic — Which to Choose.

Three clear materials, three different strengths. Here's an honest comparison to help you choose the right one for your application.

PropertyPETGPolycarbonate (Lexan)Acrylic (PMMA)Advantage
ClarityExcellent (90%+ transmission)Good (may yellow)Excellent (92%)PETG / Acrylic
Impact ResistanceExcellent (no shatter)Outstanding (250x glass)Poor (shatters)PC > PETG > Acrylic
Stress WhiteningNoneNoneSeverePETG / PC
Chemical ResistanceVery goodFair (solvent sensitive)FairPETG
Heat ResistanceUp to 70°CUp to 130°CUp to 80°CPC
CostModerateHighModeratePETG / Acrylic
Recyclability#1 PET (widely recycled)#7 Other (limited)Not widely recycledPETG
Food ContactFDA compliant, BPA-freeLimited (BPA concerns)LimitedPETG

The simple rule: if you need extreme heat resistance (130°C+), choose Lexan (PC). If you need the cheapest clear option and don't mind brittleness, consider acrylic. For everything else — PETG is the best all-around clear thermoforming material.

The Formpack Advantage

Why Source PETG Parts
from Formpack?

Clear Material Expertise

We understand the unique challenges of forming clear materials — temperature control, surface protection, and optical quality. Our process is optimized to deliver parts with no haze, no marks, and no stress whitening.

Multiple Clear Material Options

PETG, Lexan (PC), and acrylic — we form all three. We'll recommend the right clear material for your specific requirements and budget.

5-Axis CNC Trimming

Precision CNC trimming for tight tolerances and clean edges. No hand-trimming marks or rough edges on your clear parts.

Global Delivery

Serving USA, Europe, Middle East, and India. Protective packaging ensures your clear parts arrive scratch-free.

Ready to Start Your
PETG Thermoforming Project?

Send us your drawings or 3D models. We'll recommend the right PETG grade, provide a DFM review, and quote your project — typically within 48 hours.